---===SME_1406_00012_0001.djvu===--- ---===SME_1406_00012_0001.djvu===--- ---===SME_1406_00012_0002.djvu===--- GROUP INDEX 13 12 00 11 14 15 13E 17 GENERAL ........................................ ENGINE ............................................ LUBRICATION ................................. FUEL AND ENGINE CONTROL ...... ENGINE CONTROL ......................... COOLING ......................................... INTAKE AND EXHAUST.................. EMISSION CONTROL ..................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. FEBRUARY 2014 Applicable models 4P10T4 engine ( EURO 3 ) ©2014 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan ---===SME_1406_00012_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume (Pub.No.00ELT0050) 2. CHASSIS volume (Pub.No.00ELT0051) 3. ELECTRICAL volume (Pub.No.00ELT0052) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E COMMON RAIL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL Group No. Group subject 00 GENERAL 21 CLUTCH 22A TRANSMISSION <M038: DUONIC> 22B TRANSMISSION <M038> 22E DUONIC 25 PROPELLER SHAFT 26A FRONT AXLE <RIGID LEAF SUSPENSION> 27 REAR AXLE 31 WHEEL, TIRE 33A FRONT SUSPENSION <RIGID LEAF TYPE> 34 REAR SUSPENSION 35 BRAKE 35E ANTI-LOCK BRAKE SYSTEM (ABS) 36 PARKING BRAKE 37A STEERING <RIGID LEAF SUSPENSION> 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 52E SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 55 HEATER, AIR-CONDITIONER Group No. Group subject 54 ELECTRICAL 54EM METER CLUSTER 54ES SIGNAL DETECTED AND ACTUATION MODULES ---===SME_1406_00012_0004.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 00-2 EQUIPMENT TYPE CODES LIST ...................................................... 00-3 POWER TRAIN TABLE ...................................................................... 00-4 HOW TO READ THIS MANUAL ......................................................... 00-6 CHASSIS NUMBER AND ENGINE NUMBER.................................. 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION 1. General Precautions ................................................................... 00-16 2. Handling of Battery..................................................................... 00-19 3. Handling of Sensors, Relays and Electronic Control Units ......... 00-20 4. Handling Precautions for Electric Circuits .................................. 00-21 5. Service Precautions for Alternators ............................................ 00-24 6. Intermittent Faults ...................................................................... 00-25 7. Precautions for Arc Welding ....................................................... 00-26 8. Precautions When Repainting .................................................... 00-26 9. Precautions When Handling a Vehicle with DUONIC System ...... 00-27 10.Precautions on Cleaning When Servicing the Engine and Transmission .............................................................................. 00-28 JACKING UP THE VEHICLE............................................................ 00-32 DIAGNOSIS CODES 1. Diagnosis Codes ........................................................................ 00-34 2. Reading and Erasing the Diagnosis Code................................... 00-40 TABLE OF STANDARD TIGHTENING TORQUES 1. Tightening Torques..................................................................... 00-44 2. Table of Standard Tightening Torque .......................................... 00-44 ---===SME_1406_00012_0005.djvu===--- 00-2 1 Basic vehicle type F Cab over truck 2 Driving wheels E 4×2 3 Cab/frame type, development sequence B Wide cab, frame width: 750 mm C Wide cab, frame width: 850 mm 4 Chassis, suspension (front/rear), classification of GVW 5 Rigid/rigid, GVW: 5 -- 6 tons 7 Rigid/rigid, GVW: 6.05 -- 7.5 tons or more X Rigid/rigid, GVW: 8.55 tons 5 Engine 1 4P10 6 Wheelbase E 3400 mm G 3850 mm H 4300 mm K 4750 mm 7 Steering R RHD 8 Floor height, transmission type 3 High floor, DUONIC 4 High floor, Manual transmission 9 Cab configuration S Single cab W Crew cab 10 11 Country code BJ -- 12 Engine class 2 4P10(T2) 96 kW Heater and Defroster 3 4P10(T4) 110 kW Heater and Defroster 1 7 4 35 2 9 810 6 FEB5 1ER S 11 12 4B J 2 VEHICLE MODEL CODING SYSTEM ---===SME_1406_00012_0006.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4P10T2 4 P 1 0 T 2 Power version number Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Transmission M038S5W M 038 S 5 W Variation (W: With directly-mounted transfer) Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the transmission Propeller shaft P3 P 3 Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the propeller shaft Front axle F200T F 200 T I Axle type Vehicle type (T: Truck) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the front axle Rear axle R035T R 03 5 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the rear axle Reduction and differential D035H D 03 5 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the reduction & differential EQUIPMENT TYPE CODES LIST ---===SME_1406_00012_0007.djvu===--- 00-4 Manual Transmission Manual Transmission <DUONIC> Vehicle model Engine Clutch Transmission Propeller shaft Front axle Rear axle Reduction & differential FEB51ER4SBJ2 4P10-T2 C3W28 M038S5 P3 F200T R030T D3H FEB71GR4SBJ3 4P10-T4 C4W30 M038S5 P3 F350T R035T D035H FECX1HR4SBJ3 4P10-T4 C4W30 M038S5 P3 F350T R035T D035H Vehicle model Engine Clutch Transmission Propeller shaft Front axle Rear axle Reduction & differential FEB71GR3SBJ3 4P10-T4 -- M038S6 P3 F350T R035T D035H FECX1HR3SBJ3 4P10-T4 -- M038S6 P3 F350T R035T D035H FECX1KR3WBJ3 4P10-T4 -- M038S6 P3 F350T R035T D035H POWER TRAIN TABLE ---===SME_1406_00012_0008.djvu===--- MEMO 00-5 00 ---===SME_1406_00012_0009.djvu===---